IT-5205 Mini Process Demonstrator

Experiments Included:

  • Study of RDT calibration
  • Study of RTD characteristics
  • Study open loop response of the process
  • Study of ‘On/Off’ controller
  • Study of Ziegler- Nichols PID controller tuning
  • Study of P-control action using the software
  • Study of PI-control action using the software
  • Study of PID-control action using the software
  • Study of the Industrial PID controller as ‘On/Off’ Controller
  • Study of the Industrial PID controller as P Controller
  • Study of the Industrial PID controller as PI Controller
  • Study of the Industrial PID controller as PID Controller
  • Study of the auto tuning mode of an Industrial PID Controller

 

Description

Instrumentation & control engineering are a vital part of any industry. These concepts are fully explored with process control applications. Mini Process Demonstrator IT-5205 explores the concepts and working of thermal process control which enables students to learn advance and more complex thermal process. IT-5205 has sensors like temperature sensor, liquid level sensor, level indicators. Additionally it has safety measures too such as emergency shutdown and over heat protector. There is a wide range of experiments that can be performed on the trainer.

Features:

  • Study of Thermal Process Control
  • Temperature Controller
  • Use of Industrial Process Control Elements
  • Signal Conditioning
  • Control Quality and Optimum Control
  • Process Loop Tuning & Stable Process
  • Real-time PC interface with ADC & Digital input/output
  • Process Control by ON/OFF Controller
  • Process Control by PID with Auto Tuning
  • Optional process control by using PLC
  • Process Control Loops
  • Mathematical Modeling and Calculations
  • Stability of Process using Root Locus, Bode Plot, etc
  • Process Indicators
  • PC Interface for Open Loop & Closed Loop Control
  • PC Based Temperature Indicator
  • Print and Save Feature for Real Time Data and Graph
  • Real Time Graphical Representation
  • User Friendly Software
  • Exhaustive Course Material & References

Technical Features:

  • Vessel Capacity: 2 L
  • Temperature Measurement: RTD (-99 to 850°C)
  • Heater: 230V AC
  • Temperature Range: From room temperature to 100°C
  • Temperature Indicator: 0 to 850°C
  • Control Valve: Manually Operated
  • Stirrer: 0 or 5V DC
  • Level Sensor: 0 or 5V DC
  • Indicators: Level Indicators, Stirrer Indicator and Heater Indicator
  • Relay Action: Forward for Cooling and Reverse for Heating
  • PID Controller: Hardware based & Computer based
  • ON/OFF Controller: Hardware based & Computer based
  • Computer Interface: USB
  • Analog Input: One (0 to 5V DC)
  • Digital Input: Two (TTL)
  • Digital Output: Two (TTL)
  • Switches: Two (TTL)
  • Signal Conditioning: Amplifiers with gain of 1 and 10
  • PC Based Temp. Indicator: 0 to 100ºC
  • Software Features:
  • Interface Type: USB
  • Analog Input: One (0 to 5V DC)
  • Digital Input: Two (TTL)
  • Digital Output: Two (TTL)
  • Switches: Two (TTL)
  • Signal Conditioning: Amplifiers with gain of 1 and 10
  • Temp. Indicator: 0 to 100ºC